Page 20 - Interloop Annual Report 2018-2019

Yarns Denim
Spinning Yarn Dyeing & Air Covering As part of business diversification, Interloop is entering The scope of operations includes Cut & Sew, Laundry and

Interloop produces over 26 million Kgs of top quality Yarn A state of the art Yarn Dyeing (YD) facility, equipped with into the Denim Apparel Segment and has envisioned a Packing & Accessories. Automated precision machinery
for a range of textile customers, following strict testing modern machines including highly automated dyeing production facility with minimal environmental impact, has been installed to improve productivity. Overhead
standards, on Automated Spinning Plants, using latest operations, automatic dyestuff, chemical dispensing prioritized worker well-being and which will maintain high hanging systems have been put in place to ensure a Lean
European machinery. Raw materials include: system, etc., is providing a wide variety of colors in Spun standards of operational and cost efficiency, ensuring that manufacturing system. Eco-friendly technologies are being
Interloop continues to serve its customers, effectively. used to replace aggressive processing agents and reduce

• Pakistani and Imported cotton and Filament Yarns. With annual dyeing capacity of over 5
• Sustainable materials including BCI and Organic cotton million Kgs, Interloop is providing a wide variety of colours The production facility will be LEED Platinum Certified and water consumption. Latest machinery including Laser
• Synthetic fibers including Acrylic, Viscose, Polyester, in yarns including Polyester, Nylon, Acrylic, Coolmax, Modal, will be the most technologically advanced and sustainable machines have been commissioned to replace manual
Pre-consumer waste fibers Tencel, Viscose, Wool, Bamboo, Blended, Microfibers and denim apparel production facility in this part of the world, processes for minimizing impact on workers and improving
Recycled Yarns. underpinning Interloop’s Mission. quality. Built-in quality measures have been put in place to
Multiple varieties of yarns produced include: Plain, Slub, minimize defects and rework.
Multi Count, Slub Lycra Core, Lycra Core, Polyamide Core, Modern Italian Air Covering Machines with annual production With current capacity of 125,000 pcs per month at the Denim
Siro, etc. capacity of 0.9 million Kgs are being used for covering all Development Center, the plant is going into production in The implementation of new and eco-friendly technologies
types of in-house dyed, dope dyed and raw white yarns Q3, 2019 with planned capacity of 500,000 pcs per month, will have favorable impacts both on our people and our
40% yarn is consumed in house with remaining serving with various brands of spandexes like Lycra and Creora, at to be enhanced to 1 million pcs per month in 2020. The plant planet and will enhance worker safety, boost productivity and
world’s renowned weavers, knitters, denim and towel different customized percentages. has been designed in line with Lean concepts, will promote minimize risk of work-related accidents or long term illness.
producers. gender diversity and is expected to achieve 50:50 male to
female ratio.

2018 - 19
Interloop Limited Annual Report

18 19