Page 22 - Interloop Sustainability Report 2019

BUSINESS CATEGORIES

Denim

As part of business diversification,
Interloop is entering into the Denim
Apparel Segment and has envisioned
a production facility with minimal
environmental impact, prioritized
worker well-being and will maintain
high standards of operational and
cost efficiency, ensuring that Interloop
continues to serve its customers
effectively.
The production facility will be LEED
Platinum Certified and will be the
most technologically advanced and The scope of operations includes to replace manual processes for
Yarns Yarn Dyeing & Air Covering Viscose, Wool, Bamboo, Blended, sustainable denim apparel production Cut & Sew, Laundry and Packing & minimizing impact on workers and
Microfibers and Recycled Yarns. facility in this part of the world. The Accessories. Automated precision improving quality. Built-in quality
Spinning A state of the art Yarn Dyeing (YD) plant will go into production in Q4, machines have been installed for measures have been put in place to
facility, equipped with highly automated Modern Italian Air Covering Machines 2019 with planned capacity of 500,000
Interloop produces over 26 million dyeing operations, automatic dyestuff, with annual production capacity of pcs per month, to be enhanced to 1 better productivity. Overhead hanging minimize defects and rework.
Kgs of top quality Yarn for a range chemical dispensing system, etc., is 0.9 million Kgs are being used for million pcs per month in 2021. The systems have been put in place to The implementation of new and eco-
of textile customers, following strict providing a wide variety of colors in covering all types of in-house dyed, plant has been designed in line with ensure a Lean manufacturing system. friendly technologies will have favorable
testing standards, on Automated Spun and Filament Yarns. With annual dope dyed and raw white yarns with Lean concepts, will promote gender Eco-friendly technologies are being impacts both on our people and our
Spinning Plants, using latest European dyeing capacity of over 5 million Kgs. various brands of spandexes like Lycra diversity and is expected to achieve used to replace aggressive processing planet and will enhance worker safety,
machinery. Raw materials include: Interloop is providing a wide variety of and Creora, at different customized 50:50 male to female ratio. agents and reduce water consumption. boost productivity and minimize risk
Latest machinery including Laser
colours in yarns including Polyester, percentages. of work-related accidents or long term
• Pakistani and Imported cotton Nylon, Acrylic, Coolmax, Modal, Tencel, machines have been commissioned
• Sustainable materials including illness.
BCI and Organic cotton
• Synthetic fibers including Acrylic,
Viscose, Polyester, Pre-consumer
Waste Fibers

Multiple varieties of yarns produced
include: Plain, Slub, Multi Count, Slub
Lycra Core, Lycra Core, Polyamide
Core, Siro, etc. 40% yarn is consumed
in house with remaining serving world’s
renowned weavers, knitters, denim and
towel producers.

20 Interloop Limited Sustainability Report 2019 21